Compocel AL FR

The COMPOCEL® AL FR sandwich panel is a certified panel with skins and core made entirely of aluminium

This is the certified version of the COMPOCEL AL panel that complies with the most stringent regulations for the railway, shipbuilding and construction industries.

Technical features

The COMPOCEL AL FR panel is normally purchased by all those customers who need lightness and excellent reaction to fire performance. The new terminal of Charles de Gaulle Airport in Paris, the new Athens airport and the tower of the Turkish central bank for example, were built with our COMPOCEL AL FR panels.

A - ALUMINIUM SKINS
 Thickness mm: 0,5 - 0,8 - 1 (standard)
 
B - STRUCTURAL ADHESIVE
 
C - CORE IN ALUMINIUM HONEYCOMB
Aluminium honeycomb (Alloy series 3000*)
with hexagonal cells
Diameter: Ø1/4”, Ø3/8”, Ø1/2”, Ø3/4”
Thickness Foil: from 50 to 70 microns

* To Aluminium alloy series 3000 belong: Aluminium alloy 3003, Aluminium alloy 3005, Aluminium alloy 3103, Aluminium alloy 3104.

Dimensions

Painting

The COMPOCEL® AL FR Sandwich Panel has been certified with different types of powder or liquid paint to suit various stylistic, aesthetic and environmental requirements.

Maintenance

The panel's user manual indicates the conditions under which the material must be stored and preserved optimally.  Among the most important factors affecting panel storage are: storage temperature, handling, exposure to light and weather.
Particular attention must be paid to the presence of protective films that may be difficult to remove when subjected to atmospheric agents or after prolonged storage. 
The panel is easy to clean and degrease, but the use of acidic substances or abrasive components is not recommended as they could compromise its aesthetic qualities.

Recycling

The COMPOCEL AL® panel is 95% recyclable as it consists of 95% aluminium, which can be melted down and reused several times.

Applications

Railway sector
Yachts and Shipbuilding
Interiors
Building and restoration

Technical datasheet

Data +
Technical data sheet for standard panels (dimensions, materials and special finishes on request)
TECHNICAL CHARACTERISTICS OF PANEL
panel size mm
standard 1250 x 2500 / 1250 x 3000 / 1500 x 3000; On request up to 2000 x 7000
thickness’ tolerance mm
± 0,3
dimension’s tolerance mm
± 30
planarity *** mm/m
+/-1
skins’ thickness mm
from 0,5 to 5,0
skin alluminium alloy
1000 series, 3000 series, 5000 series
honeycomb alluminium alloy
3000 series, 5000 series
thickness of honeycomb foil μm
50 and 70
diameter of honeycomb  Ø = mm
from 3 to 19
honeycomb density Kg/m³
from 20 to 163
adhesive

two-components polyurethane adhesive/thermoplastic film/ epoxy film/ 
two-components epoxy adhesive

skin characteristics
rough/primer/polyester/PVDF/ anodised
PANEL PHISIC AND MECHANIC PERFORMANCES
type panel (some examples) - Panel Thickness mm
                                                               
type panel (some examples) - Skin Thickness mm
6
10
15
10
15
20
25
0,5 + 0,5
1,0 + 1,0
panel weight ‡  Kg/m2
3,8
4,0
4,3
6,7
7,0
7,3
7,6
compressive stabilised strength MPa ** ‡
ASTM C 365-365 M Mpa
2,9
maximum load **  ‡ ASTM C 393 † N
190
340
520
600
1.000
1.350
1.700
deflection at maximum load ‡  
ASTM C 393 † mm
14
8
6
8
6
4
3
skins E Elastic Modulus Mpa
68.000 - 70.000
moment of inertia I **   mm4/m
7.600
22.000
52.000
40.000
98.000
181.000
288.000
average resistance to peeling ** ‡
ASTM D1781-98 (2012)
> 280 N/76 mm or 40 Nmm/mm
maximum service temperature **  °C
- 40 / + 60; on request + 80 / + 100 / + 150
thermal expansion coefficient **  °C-1
2,3 x 10-5


**    Tested by Internal Laboratory
***  Approximate value
†  Sample dimension with 4 support points (L, W) 540x50mm;
    distance among the lower points 500mm, distance among the upper points 250mm
‡  Values for a panel with a honeycomb core of Ø6 56kg/m3 (Ø 1/4”)

 

COMPOCEL AL FR- FIRE REACTION - CLASSES AND CERTIFICATIONS

Certified version COMPOCEL AL FR must be required while asking for a quotation might have a price surcharge due to certified materials. 

 

FIRE REACTION
SECTOR NORM CERTIFICATION DESCRIPTION

 

  SHIPBUILDING

 

  FTP CODE 2010 3.18a
 

 

 

 0407

 

  LOW FLAMESPREAD
 

   MOD. B.
 

  Certification Nr.
  MED- 150 (IG-038-2014) REV.10

 


  MOD. D.


 Certification Nr.
 MED- 154 (IG-178-2014) REV.17

 

 

  COMPOCEL AL FR

  Aluminum honeycomb panel complying with the
  MED directive for the application in ships
  registered or applied in the European Union.
  Item N. MED / 3.18a, IMO 2010 FTP Code, Annex 1

 

 

 

  U.S. Coast Guard



 

  MOD. B.


  USCG. Approval Nr.
  164.112/0407


  MOD. D.


  USCG. Approval Nr.
 164.112/0407/MED000154

 

 

 COMPOCEL AL FR


  Aluminium honeycomb sandwich panel

 

 

  FTP CODE 2010 3.64
 


 

 

  BULKHEAD C. CLASS DIVISION


  INCOMBUSTIBILITY


  Certification Nr.
  MED- 147 (IG-135-2020) REV.0

 

 

  COMPOCEL AL FR


  Aluminium honeycomb panel

 

 

  BUILDING
  COUNTERTOPS

 

  UNI EN 13501-1

 

  A2 s1 d0
 

  COMPOCEL AL FR
 

  NON- COMBUSTIBLE


 COMPOCEL AL FR


  Class certification Nr.
  322406/8949/CPR
  369385/13094/CPR

 


   COMPOCEL AL FLOOR,
   ALURIS, ALUMAN


   Class certification Nr.
   370429

 

 

  COMPOCEL AL FR,
  FLOOR, ALURIS,
  ALUMAN

 

  Aluminium honeycomb panel
 

  A2 - NON- COMBUSTIBLE
  s1 - Smoke emission absent
  d0 - no dripping

 

  BUILDING
  VENTILATED
  FACADES

 

  UNI EN 13501-1

 

  A2 s1 d0

 

  NON- COMBUSTIBLE


  Class certification Nr.
  361288

 

  COMPOCEL AL FR
 

  

  A2 - Incombustible
  s1 - Smoke emissiony absent
  d0 - no dripping

 

 

  BUILDING FLOORS

 

  UNI EN 13501-1

 

  A2fl s1 d0
 

  NON- COMBUSTIBLE


  COMPOCEL AL FR


  Class Certification Nr.
  322406/8949/CPR,
  369385/13094/CPR


  COMPOCEL AL FLOOR,
  ALURIS, ALUMAN


  Class certification Nr.
  370493

 

 

  COMPOCEL AL FR,
  FLOOR, ALURIS,
  ALUMAN

 

  Aluminium honeycomb panel

 

  A2 - Incombustible
  s1 - Smoke emission absent
  d0 - No dripping

 

  BUILDING

 

  UNI EN 13501-1

 

  B s1 d0
 

  LOW FLAME SPREAD


  Class certification Nr.
  IN-02513/2017-E

 

  COMPOCEL AL FR
 

  Aluminium honeycomb panel


  B - LOW FLAME SPREAD
  s1 - Smoke emission absent
  d0 - no dripping

 

 

 BUILDING FLOORS

 

  UNI EN 13501-1

 

  Bfl s1 d0
 

  LOW FLAME SPREAD


  COMPOCEL AL FR


  Class certification Nr.
  354617


 COMPOCEL AL FLOOR,
 ALURIS, ALUMAN


 Class certification Nr.
 368596

 

  COMPOCEL AL FR, FLOOR, ALURIS,
 ALUMAN

 

  Aluminium honeycomb panel


   Bfl - LOW FLAME SPREAD
   s1 - Smoke emission absent
   d0 - no dripping

 

 

  BUILDING

 

  NF P92-501

 

  M1


  Class certification Nr.
  N°RA20-0298, CSTB

 

  NOT FLAMABLE

 

  RAILWAY VEHICLES

 

  UNI EN 45545-2

 

  HL3 (HAZARD LEVEL)


  Class certification Nr.

  347927
  353207
  347921
  353209

 

  COMPOCEL AL FR
 

  Aluminium honeycomb panel
  Meets requirements for applications:


  R2 Suspended ceilings, countertop


  R1 Partitions


   R10 Floors

 

COMPLY WITH AMERICAN STANDARDS

 

 ASTM C67-M18
 

Water Absorption

 

 

 ASTM E72-15
 

Strength-Transverse load

 

 ASTM C297 M-16
 

Flatwise tensile strength

 

 ASTM E84-17
 

Flamespread

 

 TAS 201
TAS 203

Impact and Cyclic Wind Pressure

Honeycomb core 50 microns +
Honeycomb core’s properties 
50 Microns
Type
ALUMINIUM ALLOY 3003/3005/3103/3104
Ø honeycomb in mm
6
9
12
19
Ø honeycomb in inches
1/4"
3/8"
1/2"
3/4"
Density Kg/m3
56 - 59
39 - 40
29 - 30
20 - 21
Compressive stabilised strength MPa 
3,0 - 3,5
1,4 - 1,95
0,8 - 0,95
0,4 - 0,6
Honeycomb core 70 microns +
Honeycomb core’s properties 
70 Microns
TipoType
ALUMINIUM ALLOY 3003/3005/3103/3104
Ø honeycomb in mm
6
9
12
19
Ø honeycomb in inches
1/4"
3/8"
1/2"
3/4"
Density Kg/m3
80 - 83
54
40 - 42
27 - 29
Compressive stabilised strength MPa 
4,3 - 4,6
2,5 - 2,6
1,41 - 1,5
0,85 - 0,9
Fire certifications +

A Richiesta e con sovrapprezzo la versione certificata COMPOCEL AL FR
La richiesta di prodotti certificati deve essere tassativamente formulata in fase di offerta ed è soggetta a sovrapprezzo.

 

CLASSI PER REAZIONI AL FUOCO
SETTORE NORMA CERTIFICAZIONE DESCRIZIONE

 

 NAVALE

 

 FTP CODE 2010  3.18a
 

 

 

0407

 

 BASSA PROPAGAZIONE
 

  MOD. B.
 

  Certificato N.
  MED- 150 (IG-038-2014) REV.10


   MOD. D.


   Certificato N.
   MED- 154 (IG-178-2014) REV.17

 

 

 COMPOCEL AL FR

 Pannello a nido d’ape in alluminio In
 conformità con la direttiva MED   Articolo no
 MED / 3.18a, Codice FTP IMO 2010,
 Allegato 1

 

 

 

  U.S. Coast Guard

 

  MOD. B.


  USCG. approvazione N.
 164.112/0407


   MOD. D.


  USCG. approvazione N.
  164.112/0407/MED000154

 

 

 COMPOCEL AL FR


  Pannello alveolare in alluminio

 

 

 FTP CODE 2010 3.64
 

 

 PARATIA C. CLASS DIVISION


  INCOMBUSTIBILITA’


 Certificato n.
 MED- 147 (IG-135-2020) REV.1

 

 

  COMPOCEL AL FR


  Pannello a nido d’ape in alluminio

 In conformità con la direttiva MED

 Articolo  no
  MED / 3.64, Codice FTP IMO

 2010, Allegato 1

 

 

 EDILIZIA
 CONTROSOFFITTI

 

 UNI EN 13501-1

 

  A2 s1 d0

 

 NON COMBUSTIBILITA’

 


 COMPOCEL AL FR


  Certificato di classe N.
  322406/8949/CPR
  369385/13094/CPR


 COMPOCEL AL FLOOR, ALURIS,  ALUMAN


  Certificato di Classe N.
  370429

 

 

 COMPOCEL AL FR, FLOOR, ALURIS,
ALUMAN

 

 Pannello alveolare in alluminio

 

  A2 - NON COMBUSTIBILE
  s1 - nessun sviluppo di fumo
  d0 - Nessuno sgocciolamento

 

 EDILIZIA FACCIATE  VENTILATE

 

  UNI EN 13501-1

 

  A2 s1 d0


  NON COMBUSTIBILITA’


  Certificato di classe N.
  361288

 

 

  COMPOCEL AL FR
 

  Pannello alveolare in alluminio
 

  A2 – NON COMBUSTIBILE
  s1 – nessun sviluppo di fumo
  d0 – Nessuno sgocciolamento

 

 EDILIZIA -
 PAVIMENTO

 

 UNI EN 13501-1

 

   A2fl s1 d0
 

  NON COMBUSTIBILITA’


  COMPOCEL AL FR


  Certificato di classe N.
  370494


 COMPOCEL AL FLOOR, ALURIS, ALUMAN


 Certificato di Classe N.
 370493

 

 

COMPOCEL AL FR, FLOOR,

 ALURIS, ALUMAN

 

 Pannello alveolare in alluminio

 

  A2 - NON COMBUSTIBILE
  s1 - nessun sviluppo di fumo
  d0 - Nessuno sgocciolamento

 

EDILIZIA GENERALE

 

UNI EN 13501-1

 

 B s1 d0
 

 BASSA PROPAGAZIONE


 Certificato di classe n. IN-02513/2017-E

 

 

 COMPOCEL AL FR
 

 Pannello alveolare in alluminio


 B - con bassa propagazione
 s1 - nessun sviluppo di fumo
 d0 - Nessuno sgocciolamento

 

 

EDILIZIA -
PAVIMENTO

 

 UNI EN 13501-1

 

 Bfl s1 d0
 

 BASSA PROPAGAZIONE


 COMPOCEL AL FR


 Certificato di classe N.
 354617


 COMPOCEL AL FLOOR, ALURIS, ALUMAN


 Certificato di classe N.
 368596

 

 

 COMPOCEL AL FR, FLOOR,   ALURIS,
 ALUMAN

 

 Pannello alveolare in alluminio


 Bfl - BASSA PROPAGAZIONE
 s1 - nessun sviluppo di fumo
 d0 - Nessuno sgocciolamento

 

 

 EDILIZIA

 

 NF P92-501

 

 M1


 Certificato di classe N.
 N°RA20-0298, CSTB

 

 

 NON INFIAMMABILE

 

 FERROVIARIO

 

 UNI EN 45545-2

 

 HL3 (livello di rischio)


 Certificato di Classe N.
  347927
  353207
  347921
  353209

 

COMPOCEL AL FR


 Pannello alveolare in alluminio
 È conforme ai seguenti utilizzi:


 R2 Controsoffitti


 R1 Pareti divisorie paratie


 R10 Pavimenti

 

CONFORME AGLI STANDARD AMERICANI

 

 ASTM C67-M18
 

Assorbimento
acqua

 

 

 ASTM E72-15
 

Resistenza carico
trasversale

 

 ASTM C297 M-16
 

Resistenza alla
trazione

 

 ASTM E84-17
 

Propagazione di fiamma

 

 TAS 201
 TAS 203

 Test per resistenza forza uragani

IMPORTANT

To allow us to offer you a panel with particular finishes or colors without minimal pigment variations, it is recommended to place an overall order , so that we can plan the production with the rolling mills that will carry out the painting of the sheets in a batch.

Request a quotation